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Chapter7/8 said:CHAPTER 7Shore-Based Procedures
THIS SECTION NOT APPPLICABLE TO THE T-45K TRAINING SYSTEM
III-7-1CHAPTER 8Ship-Based Procedures
8.1 GENERALThis LSO NATOPS and this manual are the governing publications for the carrier-based operations and procedures. As the T-45K has no non-ship landing capability, this section shall by default be treated as normal procedures.
8.2 PREFLIGHT
The preflight inspection shall be accomplished as specified below before operations commence.
8.2.1 Before filling pool (3-4 hours prior to use)1. Sweep pool of debris/dirt2. Check tightness of 4 anchor bolts bolting track to pool floor3. Check track and crossmembers for damage and broken welds4. Remove sump pump from pool at Kat Officer discretion5. Check pool for damage8.2.2 Filling pool1. Fill pool using clean water from hose. It takes approximatley 4 hours to fill from garden hose.CAUTIONWater from the fire truck can be nasty.Use of fire truck not reccomented save fortime critical pool filling.NOTEPool takes approximatley 900 gallons to fill8.2.3 Track/Structure Inspection1. Check anchor bolts for tightness2. Check track tie plates and frame bolts for tightness3. Check rails for alignment. Gap between sections is OK, side to side ailgnment is the important alignment4. Check hook guideplates for proper attachment and damage5. Check catapult spring mount for cracks/damage6. Check winch is bolted down, winch ratchet, crank and strap for damage7. Check Holdback stanchion for cracks/damage8. Check Holdback (load release) for damage and proper function9. Check holdback attachment shackles for damage and cotter pins10.Check safety chain for damage and cotter pins8.2.4 Arresting Gear Inspection1. Check springs for damage/corrosion. Surface rust is OK. 2. Check arrester cables for fraying3. Check eyebolts for cracks, and at least 3 threads protruding III-8-14. Check pulleys for damage and free movement, and bolted tight to crossmembers5. Primary cables should sag no more than 2” in center of span6. Barricade cables should sag no more than 3” in center of span7. Adjust cables/springs IAW maintenance manual if required8. Check all cable clamps tight. There are 3 clamps per cable. 8.2.5 Hook-Skip Ramp Inspection1. Check ramp assembly for damage, to include cables and eyebolts2. 3 threads shall be protruding at a minimum from eyebolt attachement nuts3. Ramp should deflect no more than 3/4” at mid-span with 50 pounds force4. Adjust cables IAW with maintenance section if required5. Check cable clamps tight. There are 2 clamps per cable end8.2.6 Catapult Inspection1. Check spring for damage/corrosion. Surface rust is OK2. Check snubber cable for damage3. Check snubber cable in adjustment. Snubber cable should pull spring off of catapult hook while there is still 5-10 pounds tension on the spring. 8.2.7 Jet Inspection1. Check wheels for damage/tightness/free rotation2. Check Axles and Frame for damage/corrosion/cracked welds3. Check Catapult Hook for damage and attachment bolt tightness4. Check that floor anti-skid strips are in good condition.5. Ensure all 5 harness mount bolts are tight6. Ensure all 4 seat attachment bolts are tight7. Check seat edge protection moulding is in place8. Check harness for damage, and proper buckle operation9. Check stick for damage, pivot bolt tightness and proper grip attachement10. Check uplock and hook springs for damage11. Check hook for damage, paying special attention to the hook point12. Check hook pivot bolt for proper hardware (shims, lockwasher, nut) and tighness13. Check uplock for damage/proper operation14. Check uplock arming pin for proper adjustment15. Check that hook in down position has less than 3/8” clearance on crossmembers and is hitting ramps no lower than 1/2” below crossmembers.8.2.8 Engagement CheckPerform a walk-through engagement check, and check the following:1. Hook in “armed” position clears the primary wire2. Hook in “armed” position engages the safety wireIII-8-23. Bring jet above the primary wire, but below hook-skip, and drop hook. 4. Ensure hook fully engages primary wire in the down position.5. While holding stick in the release position, push jet above the hook skip. 6. Hook should lock up, release uplock, and hold stick in the release position6(a)Bring jet over hook skip, hook should lock up6(b)Hook should clear the primary wire, and engage safety wire7. If the jet does not do the above, consult the troubleshooting matrix8. Return jet to launch platform, safety chain on, holdback on, winch attached.
8.3 FINAL PREPARATIONS
The T-45K is ready for operation upon pool being filled to within 10 inches of maximum depth.
8.4 INITIAL LAUNCH1. Release holdback, remove safety chain, winch to "OUT"2. Pull jet forward to Katapult Hookup Point.WARNINGThe winch handle will spin quickly. Remain clear of winch handle.
3. Winch to "IN", Hook up Katapult Spring to Bridle HookCAUTIONEnsure snubber cable is on the bottomof the spring to avoid spring damage.
4. Winch Operator tensions catapult on signal, slowing jet motion when directed by Kat Officer.5. Kat officer attaches safety chain, then holdback fitting. WARNINGThe safety chain shall be engaged wheneverpersons are forward of the jet in tension,while arming seat or holdback and wheneverthe pilot is unstrapped.
6. Shooter checks hook and uplock armed. 7. Shooter and Bridle Tech assist pilot in boarding jet, and strapping in.8. Kat Officer checks that pilot is properly strapped in. 9. Winch to "OUT". Slowly release tension on winch until the holdback holding is assured. III-8-3NOTETaking additional tension may be requiredto switch winch ratchet to "OUT".
10. Winch Operator removes winch and lets it hang clear, then gives thumbs up to the Shooter. 11. Bridle tech checks track clear, gives thumbs up to Shooter.12. Shooter gives "run-up" signal, Kat Officer removes safety chain from jet and gives thumbs up to Shooter. WARNINGThe Katapult is now ready to fire. Jet may launch at any time.
13. Pilot salutes Shooter, who gives the "FIRE KAT" signal.14. Kat Officer gives track last check clear, pulls firing laynard, launching jet. 15. Kat Krew prepares to catch jet in case of arrestment.WARNINGIn case of arrestment, the Jet willbe coming back at you quickly. Be prepared to catch it.
16. Jet is returned to Katapult Hookup Point.17. Repeat steps 3-618. Pilot is cleared to unstrap once safety chain is on.
8.3 SUBSEQUENT LAUNCHES1. Wipe seat dry, if wet.2. Shooter, Bridle Tech and Winch Operator assist new pilot in boarding.NOTEFor subsequent flights with same pilot,skip steps 1 thru 3.
3. Kat Officer checks that pilot is properly strapped in. 4. Winch to "OUT". Slowly release tension on winch until the holdback holding is assured. NOTETaking additional tension may be requiredto switch winch ratchet to "OUT".
5. Operator removes winch and lets it hang clear, then gives thumbs up to the Shooter. 6. Bridle tech checks track clear, gives thumbs up to Shooter.7. Shooter gives "run-up" signal, Kat Officer removes safety chain from jet and gives thumbs up to Shooter.
III-8-4WARNINGThe Katapult is now ready to fire. Jet may launch at any time.
8. Pilot salutes Shooter, who gives the "FIRE KAT" signal.9. Kat Officer gives track last check clear, pulls firing laynard, launching jet. 10. Kat Krew prepares to catch jet in case of arrestment.WARNINGIn case of arrestment, the Jet willbe coming back at you quickly. Be prepared to catch it.
16. Jet is returned to Katapult Hookup Point.17. Winch to "IN", Hook up Katapult Spring to Bridle HookCAUTIONEnsure snubber cable is on the bottomof the spring to avoid spring damage.
18. Winch Operator tensions catapult on signal, slowing jet motion when directed by Kat Officer.19. Kat officer attaches safety chain, then holdback fitting.WARNINGThe safety chain shall be engaged wheneverpersons are forward of the jet in tension,while arming seat or holdback and wheneverthe pilot is unstrapped.
20. Shooter checks hook and uplock armed. 21. Pilot is cleared to unstrap once safety chain is on.
8.4 ARRESTMENT PROCEDURESIn event of successful arrestment, the jet will be launched back toward the starting point by the arresting gear. The Kat Krew should grab the jet once its upward motion stops. WARNINGBody parts or clothing shall NEVER be placedon the track while the jet is in motion or being put in or in tension.
8.5 BOLTER PROCEDURESIn the unlikely event of a BOLTER, two members of the Kat Krew shall grab the jet and push it back to the Katapult Hookup Point, after directing the pilot to keep the stick in the aft position to allow the hook to retract while passing the Hook Skip Ramp. CAUTIONHolding the stick forward may jam the uplock on pushbackIII-8-5
Who does the annual unit eval? Should be timed with a reunion...technique only.
LT Bates was all smiles during the official grand opening. Perhaps it was because he had finally witnessed his dream become reality, or, the long weeks of planning, building, and testing the Kat were finally behind him. Whatever the reason, the King Kat has big shoes to fill as far as Naval Aviation legend is concerned. Fortunately for Bates, and all future King Kat-ers, legends are built one flight at a time.
Well folks, it's official, our local Rube Goldberg is getting some notoriety for his accomplishments. For any of you out there that have access to "The Yellow Sheet" (Marine Corps Aviation Association's quarterly magazine), on page 19 there is a full page article on the history of the original "Cubi-Cat" and how the resurrection came to fruition by our very own MasterBates.
The MCAA website is down so I just copied a little excerpt for you guys.
Congrats MB. Nice work.
LT Bates was all smiles during the official grand opening. Perhaps it was because he had finally witnessed his dream become reality, or, the long weeks of planning, building, and testing the Kat were finally behind him. Whatever the reason, the King Kat has big shoes to fill as far as Naval Aviation legend is concerned. Fortunately for Bates, and all future King Kat-ers, legends are built one flight at a time.
The full manual... Put here as a way to keep it available, as the hard copies were hard to find when I was there last weekend.